Meet FUSION: The Fully Integrated Battery Test System

Pre-configured with AES chambers and MACCOR cyclers, these systems arrive turnkey, with controls that work together from day one.

Eliminate Integration. Accelerate Testing.

Traditional battery testing systems require weeks of on-site integration, compatibility troubleshooting, and control programming. FUSION changes that. Every system is pre-integrated, validated, and ready for immediate deployment.

Single Purchase Order: One complete system. One delivery. One point of contact for support.

Pre-Integrated Controls: Controls communicate automatically—no programming, no interfaces, and no compatibility issues.

Immediate Deployment: Systems arrive assembled, tested, and validated. Start testing in days, not weeks.

Proven Reliability: Built on platforms with hundreds of thousands of channels in active service worldwide.

Choose your FUSION battery testing system

Every FUSION configuration delivers the same promise: integrated testing without the integration headaches.

FUSION systems scale from small-cell research to full module and pack validation, matching your current requirements while adapting to tomorrow’s needs:

Current range – from microamp-level control for coin cells up to 3,200 amp total capability for high-power modules and packs
Channel density – from a single channel to 192 channels for high-throughput testing
Cell formats – cylindrical, pouch, and prismatic cells, plus modules and complete packs
Testing applications – R&D characterization, cycle life, performance validation, and abuse testing
Temperature range – standard –20 °C to +80 °C, with configurations available for automotive requirements

Whether you need maximum throughput for cell development or maximum power for EV validation, there's a FUSION system built for your testing goals.

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FUSION Climatic Battery Testing Systems with Integrated Controls

FUSION-24-016-3200

FUSION-12-008-1600

FUSION-08-192-0192

FUSION-08-064-0960

FUSION Two 12 Cu Ft Chamber with Cycler on top

FUSION 12 Cu Ft Chamber with Cycler on top

FUSION 8 Cu Ft Chamber with Cycler on top

8 Cu Ft Chamber with Cycler on top

High-capacity dual-chamber system for maximum throughput.

200-400A per channel, scalable to 16 channels
Two 12 cu-ft SC-512-4-SAFE chambers for large-format testing
Energy-efficient design with 90% return-to-grid
Ideal for EV packs, aerospace modules, and stationary energy storage

Single-chamber design optimized for high-power testing.

200-400A per channel, scalable to 8 channels
12 cu-ft SC-512-4-SAFE chamber for for large-format testing
Energy-efficient design with 90% return-to-grid
Well-suited for pilot lines and automotive module validation

Ultra-dense channel system for high-volume cell testing.

192 channels at 1A max current each
Four current ranges down to 2µA resolution
Fast response time under 100µs for precision cycling
Designed for consumer cells, wearables, and electronics R&D

Flexible mid-range system with versatile current control.

64 channels at 15A max current each
Four current ranges down to 30µA resolution
Sub-100µs rise time for accurate measurements
Covers both small-cell testing and compact module work

Built Together: AES x MACCOR

For over a decade, AES and MACCOR have delivered integrated battery testing solutions as one team. Now that partnership is built into every FUSION system, bringing customers the reliability of two proven U.S. manufacturers in a single, unified product.

Years of joint installations mean every system ships fully integrated. Customers get unified controls, coordinated support, and the confidence of advanced battery test equipment co-engineered and supported by both manufacturers, from design to delivery.

FAQ: Integrated Battery Test Systems

What are the benefits of a completely integrated battery test system?

The benefits of a completely integrated battery test system include faster setup, simplified support, and fewer compatibility issues between components. FUSION delivers these advantages by uniting the cycler, chamber, safety systems, and controls in one product, so testing can start immediately without the delays of multi-vendor integration.

What is regenerative battery testing?

Regenerative battery testing is when discharge energy is returned to the grid instead of wasted as heat. FUSION systems feature up to 90% return-to-grid efficiency, lowering energy costs and making high-power validation more sustainable.

What should I look for in industrial battery testing equipment?

When choosing industrial battery testing equipment, look for accuracy, safety, scalability, and ease of use. FUSION combines all of these in a turnkey platform, offering a single software platform, coordinated support, and proven reliability from two U.S. manufacturers.

What should I look for in a battery equipment integrator?

When selecting an integrator, you should consider your timeline and your end goal. You want a partner that can support you when issues arise, both from a service and support perspective. The FUSION System is 100% made and supported in the USA, with multiple service teams fully trained and ready to provide assistance, along with backup parts for uninterrupted operations.