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FD-502 Environmental Testing Chamber
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 Environmental Testing Chamber
Illustration of man next to  for scale

FD-502

Floor

FD-502 Model is a floor-style temperature-only environmental test chamber designed for reliable performance across a wide range of thermal testing applications. Built for consistency and durability, it delivers precise environmental control for standard laboratory and production testing environments.

Standout Features:

  • Temperature stability within ±0.5°C at the sensor after stabilization
  • Proprietary baffle and fan circulation system with 100 CFM airflow for uniform workspace conditions
  • Robust cascade refrigeration system with optional LN₂ or CO₂ boost for rapid pull-down rates
  • Easy lab integration with plug and play utility requirements
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  • Specifications
  • Standard Features
  • Instrumentation
  • Safety Features
  • Optional Features
  • Applications
  • Downloads

Specifications

Interior: 17W x 13D x 16H (in)
  431.8W x 330.2D x 406.4H (mm)
Exterior: 26.6W x 30.5D x 63.9H (in)
  675.7W x 774.7D x 1623.1H (mm)
Volume: 2.05 cubic ft
  58.04 liters
Temperature: -37°C to 180°C (-34.6°F to 356°F)
Temperature Stability: ±0.5°C (±1.0°F) at sensor after stabilization
Rise Rate*: 8°C/min
Pull Down Rate*: 6°C/min
Electrical Supply:  120 VAC, 1 PH, 60 HZ
(Optional) 50HZ
(Optional) 100VAC
Facility Power Receptacle: 6' NEMA L5-30
Full Load Amps: 22 A
Airflow: 100 CFM
Thermal Heat Rejection (ThoR): -MAX: 9000 BTU/HR -MIN: 3000 BTU/HR
Nationally Recognized Test Lab: UL 61010-1
Refrigeration System:  Single stage
Refrigerant: R-404a
(Optional) R-449a
Mobility: Will fit through 36 in doorway
Approximate Product Weight: 430 lbs (195 kg) without added options
Approximate Shipping Weight: 540 lbs (245 kg) without added options

*Rise and pull-down rates calculated using IEC 60068-3-5 standard. Custom options available.

*Ideal ambient temperature conditions for test chambers is 23°C (73.4°F). The temperature and humidity range of assured performance is between 15°C and 25°C (59°F/77°F) and 30-50% relative humidity. Conditions outside this range may affect the performance of your test chamber and reduce the lifespan of the equipment.

FD Series



Illustration of a 6-foot tall man
Height: 72" (6' tall)

FD-201 FD-501

FD-201
Height: 41"
Volume: 1.125 cu. ft.

FD-202 FD-502

FD-202
Height: 63.5"
Volume: 2.046 cu. ft.

FD-208 FD-508

FD-208
Height: 67.5"
Volume: 8 cu. ft.

FD-210 FD-510

FD-210
Height: 75"
Volume: 10.5 cu. ft.

FD-213 FD-513

FD-213
Height: 71.5"
Volume: 12.703 cu. ft.

FD-5246

FD-5246
Height: 121"
Volume: 246.7 cu. ft.

Standard Features

STANDARD FEATURES

  • Exterior structure is heavy gauge, cold-rolled steel with powder coat bone color and matte finish
  • Interior cabinet: stainless steel, type 304
  • Interior light with exterior switch on cabinet face and operable on AESONE CONNECT
  • Port configuration: right wall access port and plug with 3in (76.2mm) diameter
  • Port configuration: left wall access port and plug with 3in (76.2mm) diameter
  • Fully adjustable shelf, 1 wire-grid shelf, stainless steel
  • Forced air circulation
  • Multipane 12 in x 12 in heated viewing window
  • Full opening door with adjustable manual latch

Instrumentation

STANDARD INSTRUMENTATION

CONTROLLER   AESONE CONNECT allows for secure remote access to your test chamber and gives easy profile creation, operational control, and data management.

FD Series Test Chambers have incorporated AESONE CONNECT creating a robust connected device for a standard and uniform interface making test chamber operation easier.

AESONE XCHANGE is hardware internal to the chamber that increases your functionality

  • Connects the test chamber controller to your network for increased accessibility
  • On-board multi-year data logging

AESONE SOFTWARE gives you the power to

  • Remote chamber operation and monitoring, 
  • Web-based test profile creation, 
  • Viewing current data and historical data visually
  • Secure multi-level user access 

ADDITIONAL ONBOARD INSTRUMENTATION

WATLOW F4T PROGRAMMABLE CONTROLLER. Features a 4.3” capacitive touchscreen minimizing the chance for error. Ethernet communication supported by AESONE HARDWARE. View more controller options

SENSORS.

  • TEMPERATURE SENSOR. Measured at the point of airflow entering the workspace. Class A, 3-wire, 100 Ohm Platinum RTD sensor

OPTIONAL DATA LOGGERS. View additional data loggers

Safety Features

STANDARD SAFETY FEATURES

  • HIGH/LOW TEMPERATURE CONTROL. An adjustable temperature limit controller allows you to program the highest and lowest temperature of the device under test, protecting products from compromising temperature exposure.
  • Internal high-temperature limit safety
  • Refrigeration system over-pressure safety circuit
  • TUV Rheinland certified meeting UL 61010-1, US, C, E

Optional Features

  • Shelf Modification
  • Custom Porting Sizes
  • Custom window size
  • Noise Reduction Package
  • LN2 Boost Cool
  • CO2 Boost Cool
  • Desiccant Air Dryer to ensure conditions as low as 5% RH
  • Dry Nitrogen Purge to keep condensation and frost from accumulating on DUT surfaces at cold temperatures and to prevent oxidation of metals surfaces at high temperatures

Applications

APPLICATIONS & USE CASES

The FD Series is AES's line of floor-model temperature-only test chambers built to condition mid-to-large products, full assemblies, UAV components, and battery packs under tightly controlled temperature environments and interior volumes up to 96 cu ft, the FD Series gives engineers the flexibility to run steady-state thermal profiles, rapid cycling, and high-hazard battery validation in a single platform. Highly customizable with SAFE battery safety packages, integrated DUT monitoring, in-chamber camera options, extended performance levels, the FD Series adapts to each industry's most demanding temperature-only testing workflows.

HIGHLIGHTED INDUSTRIES

Learn more about the industries we serve here.

  • Energy Storage
  • Electric Vehicles (EV)
  • Power Management
  • Defense Technology & Autonomous Systems
  • Aerospace & Aviation
  • Military & Defense
  • eVTOL & Advanced Air Mobility
  • Automotive
  • High-Performance Computing
  • Consumer Electronics
  • Semiconductor

USE CASES

  • Power Management Custom Battery Test Chamber with In-Chamber Camera: A custom FD-527-7.5-SAFE temperature-only chamber engineered for a leading power management company to visually monitor thermal events in real time featuring an integrated Panasonic HC-V785 camera. Read more
  • Defense Technology Large-Volume R&D Thermal Stress Testing of UAVs: An FD-596-4 temperature-only chamber engineered for a prominent defense technology company to validate the structural and electronic integrity of autonomous aerial platforms (UAVs) under extreme thermal stress. Read more
  • Energy Storage Large-Format Pouch Cell Testing in High Live-Load SAFE Chambers: A leading energy storage company tested large-format pouch cells for grid-scale applications in paired FD-596-7.5-SAFE (temperature-only) and HD-596-7.5-SAFE (temperature + humidity) chambers each with 96 cu ft of workspace and a 4 ft × 4 ft door for large battery fixtures. Both chambers are built with EUCAR 7 hazard-level safety features including temperature-limited sheath heaters, spark-resistant fan blades, and door safety latches rated to 4,000 lb, plus R449A refrigeration for SB1206 compliance. Read more

Downloads